Fluctuating customer demand can complicate air permitting processes and inspections in manufacturing plants; here’s how one company tackled the challenges.

August 8, 2017

MasterMold, LLC makes component parts for manufacturers of recreational vehicles, utility equipment, and agricultural equipment who use the components in their end products. Because of the wide variety of industries and customers it serves, MasterMold must be poised to respond to its customers’ growth by increasing production levels on demand.

There is a solution.

Executive Vice President Jon Butts manages environmental compliance at three production facilities. “Environmental management is just one of the many hats I wear,” says Butts. MasterMold has multiple environmental needs. Permitting is high on Butts’ list, and so is passing routine inspections.

To help MasterMold meet its environmental compliance needs, the SCS Engineers team assessed the company’s air permitting needs with an eye toward future increases in customer demand. The team helped turn around a permit application quickly so MasterMold could continue to meet its customers’ production expectations without interruption and remain compliant with environmental rules and regulations. Butts stated:

Then SCS Engineers helped me collect and organize data for emission calculations in one place. They created an easy-to-use tool that my staff updates monthly so we’re prepared for an on-site inspection anytime. I can demonstrate compliance, pass inspections quickly, and get back to focusing on my customers.

Butts got the opportunity to test the new tool during the company’s latest inspections. MasterMold has undergone routine inspections by the Wisconsin Department of Natural Resources (WDNR) and the U.S. Environmental Protection Agency (USEPA). Both agencies checked the company’s compliance status with its air permit at its largest plants. “I had everything organized right at my fingertips,” Butts says. “I was ready for the inspections. I now know exactly where all of our emissions come from and exactly how they change over time.”

The excellent results of MasterMold’s latest inspections say it all and SCS is grateful for the chance to help businesses with complex environmental challenges.

Thanks to the tool SCS Engineers helped me build, MasterMold passed its latest inspections in just a few hours with no citations. I’m confident I will pass on-site inspections and gain and grow inspectors’ trust in MasterMold’s business practices. Now I’m in a position to influence the process, take proactive steps, and partner with my inspector instead of responding reactively.

—Jon Butts, Executive Vice President, MasterMold, LLC | Johnson Creek, WI

 

 

Posted by Diane Samuels at 6:03 am
SCS Address

Corporate Headquarters

3900 Kilroy Airport Way Ste 100
Long Beach, CA 90806-6816
1 (562) 426-9544 | West Coast

Telephone

1 (800) 767-4727 | East Coast
1 (562) 427-0805 | FAX
[email protected]

Get In Touch




captcha

Subscribe To Our Resources

Sign up to receive periodic bulletins of environmental issues of interest such as: regulatory policy, court cases, tax incentives, emission standards, and more.

By signing up you agree to the terms and conditions outlined in our Privacy Policy.