Not long ago, a Utah food manufacturer turned to SCS with a persistent problem: high concentrations of fats, oils, and grease (FOG) in its wastewater— high enough to clog the city’s sewer line, knock it out of compliance, and cost it a steep surcharge year after year. As the plant worked toward a solution, its customers’ demand was growing; it reached a point where it had to expand to keep up, and that’s when the quandary came to a head. The meat processor couldn’t get a permit for expansion until the FOG was in check.
Within 18 months, SCS Project Director Mark Pearson and his team of liquid management gurus had their client within acceptable discharge limits for the first time in years. Actually, the plant’s doing a lot better than meeting the city’s requirements. Its FOG concentrations, which had spiked to thousands of mg/L, are consistently down below the established discharge limit of 200 mg/L.
The scenario Pearson walked into is that the wastewater generation and pollutant loading were highly variable as flows fluctuated. Due to hydraulic limitations, the treatment system couldn’t keep up with volumes during peak flows. As a result, the influent (untreated wastewater) was discharged from the plant to the sewer to the municipal wastewater treatment plant. And because the system was overtaxed, it did not sufficiently break down the FOG, which exacerbated the problem, wreaking havoc with the city’s collection pipes.
After completing the initial assessment, Pearson’s team developed a multifaceted approach to debottleneck the system’s hydraulics and make other improvements to increase FOG removal efficiency.
Pearson; Dean Free, senior project manager; and Nathan Hamm, program lead for wastewater and liquids management, came up with a design that achieves two main goals: It eliminates uncontrolled discharge from the plant; it greatly reduces concentrations of FOG—cutting the contaminant load to the city. Not only is the client within discharge limits, but it’s also pushed through its most immediate barrier to expansion permit approval. And it’s improved its relationship with the city.
The solution is a complex one involving chemistry, mechanical engineering, and electrical engineering. But to pare a lot of fine details down to the nitty-gritty, Pearson says:
“We put in screens that remove solids in the wastewater. We constructed a 60,000-gallon tank to equalize the flow coming to the plant. We adjusted pH to help optimize the wastewater treatment chemicals’ effectiveness. We separated the influent tank from the effluent (treated water) pipes to solve a problem where the influent would overflow into the effluent through a perforated wall. The new piping setup makes overflow impossible. And to further fortify the system, we installed a lift station to capture previously untreated wastewater.”
As a bonus, the team installed a tank that the separated FOG residual is pumped to, then hauled to a compost facility for beneficial use.
Besides adding these system enhancements, the SCS team took capabilities further with a process control and instrumentation component. The technology monitors flow rates, temperatures, tank levels, and other conditions. It processes the data and automatically makes adjustments to achieve treatment goals, avoid production downtime, and enable operators to respond proactively should they see a red flag.
Comparing the old to the new way of monitoring and analyzing, Pearson says, “What our client had before was rudimentary information. And while they could monitor conditions, they had to walk around the plant. All of the operational data can be viewed on a screen now from one location. They have more data at their fingertips and more capability to make adjustments to avoid discharge exceedances.”
The wastewater treatment system upgrade was done as a design-build to speed the timeframe while also increasing efficiency. “We could immediately start rather than put it out to bid. We could do construction as we designed. And there was one entity and one point of responsibility. So what’s cool is we leverage both SCS engineering and construction capabilities to solve problems,” Hamm says.
He and his colleagues have the know-how to pivot on a dime if they have to, and there were a couple of times it was necessary, including when the client brought new management on board midway through the installation process. The new team preferred different instrumentation and had a specific scheme in mind.
“We were in the process of installing the original instruments. But we were able to incorporate their equipment preference midstream. We had to figure out how to get new instruments installed and ensure they were perfectly integrated with the computer control system that takes readings from the instruments. It was what they wanted, so we saw that they got it,” Pearson says.
While he and his co-workers’ jobs as project design and build engineers are done, they have not faded from the picture. They provide ongoing technical support when the client needs assistance with troubleshooting. The automated control system has helped.
“This is a robust and complex mechanical treatment system. If by chance, something was wrong, our client can transmit data that comes out of the process controller so we can work remotely to determine if process changes are needed. If they are, we can often make those changes from offsite, and quickly,” Hamm says.
But the SCS team also plans so that its client is equipped to ensure its success moving forward. They provide operator training. And they developed a standard operating and maintenance procedures manual and a checklist to track data and activities transferred from shift to shift, providing operators a standard and seamless way to communicate.
The busy Utah plant is on a good trajectory, with solid footing.
Says Pearson: “Before, they could not expand the plant or even continue their operations much longer if they did not get the FOG under control. Now they can operate continuously, discharge to the city, and they have potential to expand their plant because they are showing the regulators they can stay within their permit limits.”
Additional Resources and Case Studies:
According to the Occupational Safety and Health Administration (OSHA), National Institute for Occupational Safety and Health (NIOSH), and the World Health Organization (WHO), noise is a serious health concern in the 21st century. Although Personal Protective Equipment (PPE) is seemingly the least expensive and simplest control for noise, PPE is also the least effective. It relies on personnel to utilize the correct PPE at the appropriate times.
Approximately 22 million workers are exposed to hazardous noise levels each year in the United States, and over 10 million US workers have diagnosed Noise-Induced Hearing Loss (NIHL). (1) Industries with high numbers of workers exposed to loud sounds include construction, agriculture, mining, manufacturing, utilities, transportation, and the military. Excessive noise can lead to a range of health problems for all citizens, but a growing number of non-industrial workers, including restaurant and school employees, are experiencing this irreversible occupational hazard.
Noise in U.S. industry is an extremely difficult problem to monitor, acknowledges Craig Moulton, a senior industrial hygienist for OSHA. “Still,” he says, “OSHA does require that any employer with workers overexposed to noise provide protection for those employees against the harmful effects of noise. Additionally, employers must implement a continuing, effective hearing conservation program as outlined in OSHA’s Noise Standard.”
Sounding Out Realistic and Effective Solutions
SCS Engineers Industrial Hygienists utilize the hierarchy of controls when developing solutions that involve elimination, substitution, and engineering controls as the first steps to controlling excessive noise. Only when a solution cannot be identified or implemented from these controls do we look to administrative controls and PPE.
“When we design our investigations and remediation plans to address specific noise issues, we are also sensitive to the costs associated with expensive analytical testing,” states Jed Douglas, Industrial Hygiene National Expert. We find cost-effective and lasting solutions by:
SCS has completed numerous noise investigations and sampling for various facilities, such as schools, offices, warehouses, industrial and commercial buildings. SCS’s Industrial Hygienists help building owners, facility engineers, property managers, attorneys, insurance companies, and municipalities with investigations and remediation of the factors contributing to excessively loud noise, including area sampling and surveys of personal exposure for regulatory compliance. We can also help with hearing protection programs, medical monitoring programs, and the selection of PPE.
Additional Information
Noise pollution, also known as environmental noise or sound pollution, is the propagation of noise with ranging impacts on human or animal life activity. Machines, transport, and propagation systems mainly cause outdoor noise sources worldwide, including highways; construction activities; urban congestion; power generation; public transportation, recreational vehicles, home power tools, yard maintenance, and air cooling equipment.
Common sources contributing to harmful industrial loud noise:
Health effects from loud noise include:
On March 1, 2021, the New Jersey Department of Environmental Protection (NJDEP) proposed several amendments to air quality regulations pertaining to the regulation of New Jersey Hazardous Air Pollutants (NJHAPs) as well as fumigation operations. The NJHAP regulations changes could significantly impact MSW landfills because they include proposed changes to hydrogen sulfide regulation as a NJHAP.
Key changes are summarized as follows:
Several potential implications could result from these proposed changes, including:
A virtual public hearing regarding the proposed changes is scheduled for April 8, 2021, at 4:00 PM (ET). A link to the virtual public hearing will be posted at http://www.state.nj.us/dep/aqm/curformp.html.
Written comments are due no later than April 30, 2021, to www.nj.gov/dep/rules/comments.
View the proposed changes may be viewed at https://www.nj.gov/dep/rules/proposals/20210301a.pdf
Please direct questions to your SCS Project Manager or one of our local professionals:
Our industry is in a period of a rapid transition to digital data management, but particularly on landfills. Often you read that the latest technology, whether by a brilliant programmer or rolling out as part of a takeover, is innovative. Linking technology and innovation is becoming commonplace, but they are not the same. Innovation is a human process requiring experimentation and iteration to solve landfill issues that often have nothing to do with computers or mobile phones. Landfill technology or apps are tools.
Innovation takes a team of diverse expertise, different perspectives with a constant desire to learn, and most importantly, the primary desire to make landfill operations more efficient and safe. Innovators use technology when and how it makes sense to improve environmental management, profitability, and care for employees and the local community. Lower cost solutions for the vast amount of data collection completed faster and without human error come from people with hands-on in-the-field experience. When it comes to landfill technology, its value is clear when a landfill practitioner demonstrates how the particular technology fits into a solution. The nice part is they also get to the point and skip the tech-speak and jargon.
The Landfill Technology Evolution Started Here in 2003
Back in 2003, SCS couldn’t find technology that would enable our engineers and technicians to support landfill operations as we desired. Proving the proverb “necessity is the mother of invention,” we developed a database for our use. Its value in the field was immediate, and SCS continued to adapt and develop SCS DataServices® and SCS MobileTools®, basing refinements on each landfill and client need. It took people in the waste industry to make the right technology tools for the industry.
Meet Oliver Early, SCS’s DataServices and MobileTools Product Manager. Oliver started his career managing landfill operations. He became interested in technology because it got results for him as a landfill manager of 15 facilities. By combining a comprehensive investigation of physical landfill systems, such as landfill gas collection and control and other environmental monitoring and control systems with evaluations of compliance areas, he improved his landfill system performance and substantially increased power plant production. He used multivariate data techniques, including time series and network analysis, to scrutinize and refine results. Merging DataServices capabilities under Oliver’s guidance took SCS’s original internal database to a timesaving product for all landfills, not just the landfills SCS operates.
The platform, called SCS eTools®, includes modules for leachate, groundwater, DataServices, and the newest application SCS MobileTools, free for those using DataServices. The technology is currently in use on over 630 landfills nationwide and benefits all of SCS’s design, build, and operations work.
For example, if methane readings at a gas probe are elevated, that’s an indication of a potential LFG migration issue. While expertise is great – it could take hours to diagnose and mitigate. With DataServices, you could run an evaluation of the existing well field in a few minutes, ruling out issues with current wells. With the touch of a button, you can share the information with your team and focus on potential mitigation recommendations.
Remote Monitoring and Control Technology Didn’t Happen Overnight Either
The best and most innovative solutions come from combining the stakeholders’ experiences and thoughts. Let’s meet a few of the people who lead other landfill innovations.
In addition to being a licensed drone pilot herself, flying over 100 landfills, Business Manager Melissa Russo uses SCS Remote Monitoring and Control (RMC) technology to support her landfill clients. Her contributions increase safety and lower environmental risk using unmanned aerial vehicles to gather field data at a lower cost. Melissa developed SCS’s national drone and geographic information systems (GIS) programs to respond to her clients’ needs for expensive regulatory and operating challenges. As a result, capturing more (methane) greenhouse gas instead of releasing it into the atmosphere provides the obvious environmental benefits, and landfill personnel have better and safer working conditions.
Depending on the sensor or camera attached, her pilots can monitor methane concentrations using a tunable diode laser, measure and map surface temperatures to mitigate elevated temperature conditions, or create topography, aerial imagery, and estimate filling volumes. Operators can view, detect and measure changes over time, gaining insight into critical infrastructures such as water infiltration, liquid flow, and vegetation distributions. Melissa’s use of GIS provides a low-cost solution to data management and sharing between field and office.
Melissa is an innovator who genuinely cares about our industry, taking the time to listen and truly understand her clients’ challenges and long-term goals. Only then does she devise customized solutions, regardless of whether it uses technology or not. See Melissa at work.
The Internet of Things (IoT) is Bang for Your Buck
SCS RMC’s Business Manager is David Hostetter. His experience includes remote monitoring and controls systems engineering, construction, and operation; landfill gas and leachate engineering; and mechanical engineering. Dave’s focus is on automating remote process control of landfill systems, landfill gas blower/flare stations, wellfield vacuum and flow, along with leachate and groundwater pumping systems, weather equipment, and air monitors.
As a landfill gas engineer, his impetus was to avoid production downtime and keep operations within regulatory mandates. He wanted his clients to see what was happening at any given time and be alerted to atypical conditions. As a landfill engineer, he knows that “prevention is better than cure,” as long as it’s cost-effective. Dave’s solution is to leverage the Internet of Things through SCS RMC systems. Each piece of equipment you want to monitor gets a sensor. His team configures each sensor or group of sensors to parameters based on his operator’s business needs and environmental reporting responsibilities. A local wireless network communicates with a base station providing continuous readings from each sensor.
RMC sends alerts if readings are outside an acceptable range or if an environmental threshold is nearing exceedance. Alerts go to the landfill’s designated staff or technicians via smartphones, computers, or tablets. From these devices, users access their interface to control, start, stop, and reset field systems and analyze system operation. They can also view data, graphs, tables, alarms, and reports.
That’s more than convenience; it saves labor dollars spent to diagnose and reset these systems and is especially valuable for remote landfills. By design, clients can enable custom authorization levels for their systems. Naturally, the analytical tools are easy to use, understand, and report, as he explains in his video.
Albert Einstein Said…
“You can’t solve a problem on the same level that it was created. You have to rise above it to the next level.” We’re not comparing ourselves to Einstein, but all three SCSers leading their teams know that compliance policy never stops changing, and landfills are unique beasts made up of complex systems that need balance to perform. Performance is based on daily decisions and landfill readings generating enormous amounts of data. SCS’s job is to make your job better by collecting those millions of data bits for analysis faster, helping landfill operators use the intelligence to identify the cause and appropriate response to hundreds of issues that are part of landfill or facility management.
The backbone of every service at SCS Engineers is to design and develop based on our clients’ specific needs. As innovators, our mission is to leverage proven technology to meet those needs. As our founders did, we strive to understand our clients’ current and future needs, then develop or integrate the appropriate technology to meet those needs.
SCS is one of the most experienced and successful environmental compliance, design-build, operations, and maintenance firms in the United States. No stand-alone technology company can substitute for our knowledge and hands-on experience with innovative landfill design, build, and operations.
Visit SCS Engineers to discover SCS eTools and SCS RMC capabilities. You’ll find case studies, technology awards, and more resources for using technology to manage labor, liquids, air monitoring, groundwater, volume, GHGs, and more
EBJ presented awards earlier this month for notable solutions and response to Covid-19, in addition to new technologies and recognition of environmental firms celebrating 50+ years. The publication, EBJ Vol XXXIV No 1&2: 2021 Executive Review & 2020 EBJ Business Achievement Awards & Lifetime Achievement Awards is online here.
We thank EBJ and Grant Ferrier for getting so many influential environmental leaders into one forum. Grant is EBJ’s Editor and Founder. He and Jim Walsh had a fun exchange during the event when EBJ recognized SCS’s longevity and commitment to the environmental industry for 50 years. The presentation included a short Q&A with Grant and Jim Walsh in addition to the multiple awards presented for SCS solutions.
FREE LIVE WEBINAR & Q/A
If you can solve their many challenges, landfills often are perfect sites for a myriad of uses. Landfill redevelopment can be smart growth, taking advantage of existing infrastructure and nearby populations to provide infill opportunities for commercial, industrial, residential, and recreational development, sometimes with an opportunity for alternative energy such as solar power. And more active use of a closed landfill site makes post-closure care more robust as compared with quarterly inspections.
Register for SCS Engineers’ February webinar to learn more about the environmental and regulatory strategies to assess and redevelop closed landfills for reuse and, by doing so, set realistic goals toward cost-effective and sustainable economic development. SCS webinars are non-commercial, and your registration information is confidential.
You will receive an email from Zoom containing a private link to attend; the link is reserved for only you. If you would like to share information about this webinar, please share this blog.
We hope you will join us to learn about evaluating the feasibility of converting closed landfills into self-sustaining or revenue-generating assets.
The 2020 Compost Awards recipients, nominated by peers were honored this year at COMPOST 2021, the USCC’s virtual conference. The 2020 Small-Scale Compost Manufacturer Award, given to facilities producing 10,000 tons or less, was awarded to Big Reuse, New York City Compost Project. Big Reuse operates two community composting facilities in NYC, one in Brooklyn and the other in Queens. Big Reuse redeveloped a garbage-strewn lot into an effective facility beneath the Queensboro Bridge on NYC Parks land. Big Reuse works with the New York City Department of Sanitation, community organizations, and NYC Parks to collect food scraps and leaves for composting. Big Reuse composts 2 million pounds annually.
Greg has 35 years of experience in all aspects of solid waste management, including composting and solid waste management plans. He is SCS’s national expert for organics management projects. SCS offers comprehensive services including the design, permit, construction, and operations of compost and anaerobic digestion systems and facilities for public and private clients. Greg’s expertise includes all of these services and regulatory support, economic analysis, and technology assessment.
Outside of work, Greg is the Compost Team Leader for a community garden in Bergen County, New Jersey. The garden produces about 1500 pounds of produce annually, which is 100% donated to soup kitchens in Newark and New York City. He also manages a backyard compost system for use in his own garden.
Marketing Specialist Dana Justice of SCS Engineers shares her favorite snack on Snacks with a Surprise while discussing Brownfields’ economic potential, the environmental impact, and the opportunity to serve communities through her support. Her work with SCS’s environmental consultants and engineers provides land remediation and Brownfields grants bringing properties with a past back to pristine condition. The redevelopment of these properties, typically with developed infrastructure already in place, provide jobs, housing, parks, and tax revenues for the surrounding community.
Learn more about the Urban Land Institutes’s Women’s Leadership Initiative or
more about Brownfield Remediation and Grants here.
SCS periodically prepares Technical Bulletins to highlight items of interest to our clients and friends who have signed up to receive them. We also publish these on our website at https://www.scsengineers.com/publications/technical-bulletins/.
Our most recent Bulletin entitled EPA Seeks Feedback On Inactive Surface Impoundments at Inactive Electric Utilities summarizes the EPA’s request for comments and information pertaining to inactive impoundments at inactive facilities.
Operators and owners who may be affected by forthcoming decisions around inactive CCR surface impoundments include electric utilities and independent power producers who generate CCR within the North American Industry Classification System (NAICS) code 221112. Though the EPA states “other types of entities … could also be regulated” and advises those wanting to confirm if the regulation applies to them to read the applicability criteria and comment. Landowners with a legacy surface impoundment on their property purchased from a utility will want to review the proposed definitions closely.
SCS Engineers will continue to post timely information, resources, and presentations to keep you well informed. These include additional guidance, industry reaction, and webinars for our clients.
Visit our website for more information.
SCS Engineers announces Brittney Odom’s promotion to the Southeast region’s Environmental Services Director. Odom will continue expanding and integrating SCS’s environmental engineering and consulting operations to provide more streamlined and efficient services in her new role. She will lead environmental operations in Alabama, Florida, Mississippi, Georgia, and the Caribbean. As with all SCS leaders, she continues serving her clients in Boca Raton in her expanded role.
Odom supports real estate developers, municipalities, banks, and insurance firms to identify properties’ environmental conditions. Next, depending on soil, water, and geotechnical testing determines the appropriate environmental due diligence and the engineering activities necessary to redevelop them and be in 100% compliance with local and federal rules.
There is an active push to develop more affordable residential housing in the U.S. Real estate developers and residents want to be close to business and transportation hubs, but potential development sites could require remediation. Once agricultural sites, golf courses, or at one-time housing industrial operations, these properties need environmental testing, due diligence, possibly remediation, or vapor intrusion barriers to ensure the safe redevelopment. No matter the condition, properties with a past can return to pristine condition and make desirable residential and mixed housing locations, supporting economic development.
“It’s important to know and understand all of the options ahead of time to keep costs down and environmental quality up for sustainable communities,” stated Odem. “You need to reassure all parties that there is no leaking storage tank or anything that could compromise health.”
Her focus recently is on the redevelopment of large-size properties contaminated with arsenic and other legally applied pesticides. These property types include golf courses and agricultural land that have become inactive but are in high demand for residential use. These projects may need soil management, including remediation, soil blending, and placement restrictions.
Odom has years of experience conducting environmental site assessments, overseeing remediation activities, and submitting regulatory reports, including Phase I & II assessments in Florida, Tennessee, Louisiana, Texas, and the Caribbean. These focus on gas station properties and bulk storage terminals for large oil companies, often located on prime waterfront sites.
Additional highlights in Odom’s professional career include expertise in the applicable Florida Regulatory Chapters and Standard Operating Procedures. She also has experience in state and international cleanup efforts and their associated regulatory procedures. She participated in successful environmental closure efforts, with imposed engineering controls and property restrictions.
Odom has ten years of experience managing subsurface investigation and conducting oversight during remedial activities, including source removal and remediation system installation. She holds certifications in 40-Hour HAZWOPER/OSHA training, Loss Prevention System, CPR, RCRA Hazardous Waste, DOT Hazardous Waste, and American Petroleum Institute certification.
“Brittney’s breadth of experience solving the complexities of large scale redevelopment while meeting all environmental regulatory compliance enables her to innovative better solutions,” said Carlo Lebron, SCS vice president and director of SCS’s Southeast operations. “She’s an expert, with access to our deep bench of engineers, scientists, technology, and even economists within SCS.”
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