|
• Services
• Design
and Construction Projects
• SCADA Projects
• O&M Projects
__________________
SCS Energy provides ongoing operation/maintenance services for most of the power plants that SCS Energy has installed. SCS Energy also provides ongoing operation/ maintenance services for power plants that were installed by other firms. As of
January 2009, SCS Energy had operation/maintenance responsibility for 18 power plants having a total capacity of
34 MW. Several of SCS Energy's operation/maintenance projects are listed below:
____________________________________________________________________
 |
Industry Hills Cogeneration Project
Owner:
City of Industry
Location:
City of Industry, California
|
The project employs two 1.0 MW reciprocating engines, one of which is fired
40 percent on landfill gas and 60 percent on natural gas, and the other 100
percent on natural gas. The project began commercial operation in October 2002. The project employs post-combustion, selective catalytic reduction (SCR) for NOx control. Hot water from the engines is used to provide thermal energy to the hotel. Because of the sensitivity of SCR to impurities in the landfill gas, extensive cleanup of the raw landfill gas was necessary.
The project operates in parallel with Southern California Edison (SCE), and is base loaded and load-following. It displaces power purchases from SCE. SCS was responsible for the following aspects of the project:
-
Obtained a $600,000 Self-Generation grant from
SCE;
-
Designed, fabricated and installed a landfill gas pressurization and treatment skid incorporating gas chilling, reheat and multi-stage gas polishing equipment;
-
Design and installation of a fuel blending system and control system to coordinate the flare station, fuel treatment, and fuel blending operation;
-
Design, fabrication and construction of a plant-wide SCADA system to link the individual control systems of the engines, the SCR systems, and the CEMS systems. The SCADA system allows the facility to load follow and to be remotely accessed.
-
Air permits and air emissions testing; and
-
Ongoing operation and maintenance of the engine/generators, appurtenant equipment, and the fuel blending/treatment system.
The total plant capacity is 2.0 MW. SCS currently has responsibility for operation/maintenance of this facility.
SCS Responsibilities (marked with "X")
| Feasibility Study |
X |
| Grantsmanship |
X |
| Power Sales Agreement |
|
| Environmental Permits |
X |
| Interconnection Application |
X |
| Detailed Design |
X |
| Microturbine Procurement |
X |
| Construction QA/QC |
X |
| Construction |
X |
| Plant Startup |
X |
| Ongoing Operation |
X |
|
SCADA System |
X |
return to page top _________________________________________________
Badlands Landfill LFGTE Project
Owner:
Riverside County
Location:
Moreno Valley, California |
 |
SCS is currently providing operation and maintenance services at this facility
under a multi-year agreement. SCS assumed responsibility for this facility in
July 2007.
The
faciliyt employs a single Deutz TBG620 (V16) 1.3 MW reciprocating engine. Power
is sold to the grid.
At the
time SCS took responsibility for the plant, it was shut down. SCS undertook a
remedial improvements program that returned the plant to reliable operation.
SCS Responsibilities (marked with "X")
| Feasibility Study |
|
| Grantsmanship |
|
| Power Sales Agreement |
|
| Environmental Permits |
|
| Interconnection Application |
|
| Detailed Design |
|
| Equipment Procurement |
|
| Construction QA/QC |
|
| Construction |
|
| Plant Startup |
|
| Ongoing Operation |
X |
|
SCADA System |
|
return to page top _________________________________________________
Redlands LFGTE Project
Owner:
City of Redlands
Location:
Redlands, California |
 |
|
SCS is
currently providing operation and maintenance services at this facility under a
multi-year agreement. SCS assumed responsibility for this facility in August
2006.
The
facility employs a single Deutz TBG 620 (V12) 1.0 MW reciprocating engine. The
facility is located at the City's main wastewater treatment plant, which is
adjacent to the City's California Street Landfill. Hot water from the engine is
used to heat the wastewater treatment plant's digesters.
When SCS
assumed responsibility for the project, it was shut down. SCS undertook a
remedial improvements program that returned the plant to reliable operation. the
plant now operates at 95 percent availability.
SCS Responsibilities (marked with "X")
| Feasibility Study |
|
| Grantsmanship |
|
| Power Sales Agreement |
|
| Environmental Permits |
|
| Interconnection Application |
|
| Detailed Design |
|
| Engine Procurement |
|
| Construction QA/QC |
|
| Construction |
|
| Plant Startup |
|
| Ongoing Operation |
X |
|
SCADA System |
|
return to page top _________________________________________________
 |
Seminole Road Landfill
LFGTE Project
Owner:
DeKalb County
Location: Dekalb County, Georgia |
The Seminole Road Landfill LFGTE facility employs two Caterpillar 3520 engine/generators. The plant has a capacity of 3.2 MW. The project began operation in October 2006.
SCS’s
responsibilities on this project included:
-
Process engineering;
-
Supply and installation of
engine/generators and all associated electrical
switchgear;
-
Design and installation of
all other mechanical equipment and piping;
-
Design and installation of
all electrical work;
-
Design and construction of
all civil, structural and site work;
-
Design and supply of
prefabricated metal building; and
-
Design and installation of
a plant-wide SCADA system, using SCS's proprietary
Internet-based iSCADA technology.
SCS
performed this work
on a turnkey basis and is responsible for
ongoing operation/ maintenance of the facility under a
multi-year contract.
SCS
Responsibilities (marked with "X")
| Feasibility
Study |
|
| Grantsmanship |
|
| Power
Sales Agreement |
|
| Environmental
Permits |
|
| Interconnection
Application |
|
| Detailed
Design |
X |
|
Equipment Procurement |
X |
| Construction
QA/QC |
X |
| Construction |
X |
| Plant
Startup |
X |
| Ongoing
Operation |
X |
|
SCADA System |
X |
return to page top _________________________________________________
 |
|
Dry
Creek Landfill LFGTE Project
Owner:
Oregon Environmental Industries
Location:
Eagle Point, Oregon |
The Dry Creek Landfill LFGTE
project employs two Caterpillar 3520 engine/generators. The plant has a capacity of 3.2 MW. The
plant began operation in September 2007.
SCS’s responsibilities on
this project include:
-
Process engineering;
-
Supply and
installation of engine/generators and all associated
electrical switchgear;
-
Design and
installation of all other mechanical equipment and
piping;
-
Design and
installation of all electrical work;
-
Design and
construction of all civil, structural and site work;
-
Design and supply of
prefabricated metal building; and
-
Design and
installation of a plantwide SCADA system using SCS's
proprietary Internet-based iSCADA technology.
SCS
performed this work on a turnkey basis and is responsible for operation
and maintenance of the facility under a multi-year
contract.
SCS
Responsibilities (marked with "X")
| Feasibility
Study |
|
| Grantsmanship |
|
| Power
Sales Agreement |
|
| Environmental
Permits |
|
| Interconnection
Application |
X |
| Detailed
Design |
X |
|
Equipment Procurement |
X |
| Construction
QA/QC |
X |
| Construction |
X |
| Plant
Startup |
X |
| Ongoing
Operation |
X |
|
SCADA System |
X |
return to page top _________________________________________________
|
Monmouth LFGTE Project
Owner:
County of Monmouth
Location:
Tinton Falls, New Jersey
|
|
 |
Monmouth County engaged
SCS to design and construct a 1.0 MW project at Monmouth
County's reclamation center, adjacent to their landfill,
in Tinton Falls, New Jersey. The landfill gas fired
reciprocating engine supplies electric power to satisfy
on-site power requirements. Excess power during off-peak
hours is sent to the grid.
The project incorporates:
-
Treatment of the landfill gas for hydrogen sulfide
removal;
-
Landfill gas
pressurization;
-
A Jenbacher 320
engine/generator;
-
Switchgear and a step-up
transformer; and
-
A SCADA system using SCS's proprietary iSCADA technology.
The project began
operation in November 2007. SCS has a two-year operation
and maintenance contract for this facility.
return to page top _________________________________________________
|
University of New Hampshire
LFGTE Project
Owner:
University of New Hampshire
Location:
Rochester, New Hampshire
|
|
 |
The University of New Hampshire LFGTE project employs two Caterpillar
3520 engine/ generators. The plant has a capacity of 3.2 MW.
The project will begin operation in February 2009.
SCS’s
responsibilities on this project included:
-
Process engineering;
-
Supply and installation of
engine/generators and all associated electrical
switchgear;
-
Design and installation of all
other mechanical
equipment and piping;
-
Design and construction of
all civil, structural and site work;
-
Design and supply of
prefabricated metal building;
and
-
Design and installation of
a plantwide SCADA system using SCS's proprietary
Internet-based iSCADA technology.
The
project will supply power to a landfill gas to pipeline
quality gas plant being built at the same location. It will
make the pipeline quality gas plant energy self-sufficient.
SCS performed this work on
a turnkey basis and will be responsible for ongoing
operation adn maintenance of the facility under a
multi-year contract.
SCS
Responsibilities (marked with "X")
| Feasibility
Study |
|
| Grantsmanship |
|
| Power
Sales Agreement |
|
| Environmental
Permits |
X |
| Interconnection
Application |
X |
| Detailed
Design |
X |
|
Equipment Procurement |
X |
| Construction
QA/QC |
X |
| Construction |
X |
| Plant
Startup |
X |
| Ongoing
Operation |
X |
|
SCADA System |
X |
return to page top _________________________________________________
|
Oaks/Gude LFGTE Projects
Owner: Northeast Maryland Waste Disposal Authority
Location: Rockville and Laytonsville, Maryland
|
|
|
The
projects incorporate one Jenbacher 316 engine/generator
at the Gude Landfill, and one Caterpillar 3520
engine/generator and one Jenbacher 316 engine/generator
at the Oaks Landfill. The total capacity of the
facilities is 3.2 MW. SCS is undertaking this
assignment on a design/construct basis. SCS will
operate and maintain the facilities under a five-year
agreement.
SCS’s
responsibilities on this project included:
-
Process engineering;
-
Supply and installation of engine/generators and all
associated electrical switchgear;
-
Design and installation of all other mechanical
equipment and piping;
-
Design and installation of all electrical work;
-
Design and construction of all civil, structural and
site work;
-
Design and supply of prefabricated metal building;
and
-
Design and installation of a plantwide SCADA system
using SCS's proprietary Internet-based iSCADA
technology.
Commercial operation is expected by March 2009.
SCS Responsibilities (marked with "X")
|
Feasibility
Study |
|
|
Grantsmanship |
|
|
Power
Sales Agreement |
|
|
Environmental
Permits |
X |
|
Interconnection
Application |
X |
|
Detailed
Design |
X |
|
Equipment Procurement |
X |
|
Construction
QA/QC |
X |
|
Construction |
X |
|
Plant
Startup |
X |
|
Ongoing
Operation |
X |
|
SCADA System |
X |
return to page top _________________________________________________
|
Flathead LFGTE Project
Owner:
Flathead Electric Cooperative
Location:
Kalispell, Montana
|
|
 |
SCS is
undertaking this project on a design/construct basis. It
will employ a single Caterpillar 3520.
SCS's responsibilities on this
project included:
-
Process engineering;
-
Supply and installation of engine/generators and all
associated electrical switchgear;
-
Design and installation of all other mechanical
equipment and piping;
-
Design and installation of all electrical work;
-
Design and construction of all civil, structural and
site work;
-
Design and supply of prefabricated metal building;
and
-
Design and installation of a plantwide SCADA system
using SCS's proprietary Internet-based iSCADA
technology.
Commercial operation is expected by March 2009.
SCS Responsibilities (marked with "X")
|
Feasibility
Study |
X |
|
Grantsmanship |
|
|
Power
Sales Agreement |
|
|
Environmental
Permits |
X |
|
Interconnection
Application |
X |
|
Detailed
Design |
X |
|
Equipment Procurement |
X |
|
Construction
QA/QC |
X |
|
Construction |
X |
|
Plant
Startup |
X |
|
Ongoing
Operation |
X |
|
SCADA System |
X |
return to page top _________________________________________________
Penrose LFGTE Project
Owner:
Penrose Landfill Gas
Conversion, LLC
Location:
Sun Valley, California |
 |
The project employs four Cooper reciprocating engines with a total installed capacity of 7.5 MW. The project is landfill gas fired and has the capability of co-firing with natural gas during periods of low landfill gas methane content. The project sells power to the Los Angeles Department of Water and Power (LADWP).
In addition to full responsibility for plant operation/maintenance, SCS implemented a $2.4 million plant betterment project to reduce NOx emissions, and to increase plant availability and capacity factor. Key elements of the betterment program included replacement of the individual engine control systems, installation of a plant-wide SCADA system, and installation of continuous emissions monitoring systems (CEMS) on each engine. In the first year of operation, SCS self-performed major overhauls of two of the engines, including an engine which had been abandoned in-place by the prior owner of the power plant.
SCS has been responsible for operation and maintenance of this facility since February 2005.
SCS Responsibilities (marked with "X")
| Feasibility Study |
|
| Grantsmanship |
|
| Power Sales Agreement |
X |
| Environmental Permits |
X |
| Interconnection Application |
|
| Detailed Design |
|
| Equipment Procurement |
|
| Construction QA/QC |
X |
| Construction |
X |
| Plant Startup |
X |
| Ongoing Operation |
X |
return to page top _________________________________________________
Toyon LFGTE Project
Owner:
Toyon Landfill Gas Conversion, LLC
Location:
Los Angeles, California |
 |
The project employs two Cooper Superior reciprocating engines with a total installed capacity of 3.8 MW.
In 2005, the plant upgraded with a new engine control system and a continuous emissions monitoring system to improve air emissions compliance. The plant currently sells power to Southern California Edison Company.
SCS has a contract to provide full operation
and maintenance services at this site. SCS is also responsible for scheduling of power sales.
SCS has been responsible for operation and maintenance of
this facility since January 2006.
SCS Responsibilities (marked with "X")
| Feasibility Study |
|
| Grantsmanship |
|
| Power Sales Agreement |
|
| Environmental Permits |
X |
| Interconnection Application |
|
| Detailed Design |
|
| Equipment Procurement |
|
| Construction QA/QC |
|
| Construction |
|
| Plant Startup |
|
| Ongoing Operation |
X |
|
SCADA System |
|
return to page top _________________________________________________
|
 |
|
Calabasas
Microturbine Project
Owner:
Sanitation Districts of
Los Angeles
County
Location:
Calabasas, California
|
The
project employs ten 30 kW Capstone microturbines which are
fired on landfill gas with a methane content as low as
35 percent. The
project began operation in August 2002.
The
project generates power to serve the on-site power needs
of the landfill. The
landfill’s on-site power requirements include those
associated with the main landfill gas flare and office
buildings. The
microturbines were given to the Districts by the South
Coast Air Quality Management District (SCAQMD).
SCS was responsible for installation of the
microturbines and the design and construction of all
supporting civil, mechanical, and electrical project
elements.
The
project is interconnected to Southern California Edison Company (SCE) for the purpose
of securing supplemental and standby power.
It operates in parallel with SCE and it is a baseload,
load-following unit.
The
project incorporates the following components:
§
An
SCS designed/fabricated 200 scfm blower/refrigeration skid which pressurizes the
landfill gas and reduces moisture and other impurities
in the raw landfill gas;
§
Siloxane
removal using activated carbon and silica gel;
§
Ten
30 kW microturbines;
§
Switchgear
and a step-up transformer; and
§
An
SCS designed/fabricated SCADA system which allows remote monitoring
and operation of the facility from any location using a
personal computer.
SCS executed this project on a design/construct basis.
The total capacity is 300 kW. SCS is
currently responsible for operation and maintenance of
this facility.
SCS
Responsibilities (marked with "X")
| Feasibility
Study |
|
| Grantsmanship |
X |
| Power
Sales Agreement |
|
| Environmental
Permits |
|
| Interconnection
Application |
X |
| Detailed
Design |
X |
| Microturbine
Procurement |
|
| Construction
QA/QC |
X |
| Construction |
X |
| Plant
Startup |
X |
| Ongoing
Operation |
X |
| SCADA
System |
X |
return to page top _________________________________________________
Allentown WWTP Digester Gas Microturbine Project
Owner:
PPL Energy Services
Location:
Allentown, Pennsylvania
|
 |
A 360 kW digester gas fired microturbine project was installed at the Allentown wastewater treatment plant in December 2000. The project incorporated twelve 30 kW Capstone microturbines equipped with hot water recovery equipment. The hot water was used to heat the plant's anaerobic digesters.
Problems with the microturbine plant's fuel pretreatment, fuel compression and hot water recovery equipment led to a suspension of plant operation in 2001. SCS was engaged to completely upgrade and refurbish the plant including:
-
Fabrication and installation of a fuel treatment train incorporating hydrogen sulfide, moisture, and volatile organic compounds removal;
-
Installation of a new fuel gas compressor;
-
Removal and refurbishment of twelve microturbines and the addition of a thirteenth microturbine;
-
Installation of new exhaust gas duct work, dampers and controls;
-
Replacement of the failed cores of the hot water generators;
-
Installation of an SCS designed/fabricated SCADA system; and
-
Ongoing operation and maintenance of the facility.
SCS undertook this project on a turnkey basis. Its total capacity after refurbishment was 390 kW. The refurbished plant commenced operation in November 2003. SCS currently has operation/maintenance responsibility for this facility.
SCS Responsibilities (marked with "X")
| Feasibility Study |
|
| Grantsmanship |
|
| Power Sales Agreement |
|
| Environmental Permits |
|
| Interconnection Application |
|
| Detailed Design |
X |
| Equipment Procurement |
X |
| Construction QA/QC |
X |
| Construction |
X |
| Plant Startup |
X |
| Ongoing Operation |
X |
return to page top _________________________________________________
Burbank Microturbine Project
Owner:
City of Burbank Department
of Water & Power
Location: Burbank, California |
 |
The project employs ten Capstone 30 kW microturbines and one 250 kW Ingersoll-Rand microturbine, all fired on landfill gas with a methane content as low as 38 percent. The project commenced operation in April 2005.
A project incorporating the ten Capstone microturbines originally commenced operation at this location in July 2001. After less than a year of operation, the project was shut down due to operational problems with the landfill gas conditioning equipment and the microturbines themselves.
SCS’s responsibilities on this new project included:
-
Demolition of unnecessary equipment;
-
Refurbishment of the Capstone microturbines;
-
Installation of an SCS designed/fabricated landfill gas compression and treatment skid to serve all of the microturbines;
-
Installation of a 250 kW microturbine;
-
Installation of an SCS designed/fabricated SCADA system; and
-
Upgrade of the electric cable and equipment to support the expanded plant capacity.
The project exports 85 percent of the power it produces to the municipally-owned power distribution system. The project contributes to the City’s commitment to increase green power production.
The total capacity of this plant is 550 kW. SCS executed the project on a turnkey basis. SCS currently has operation/maintenance responsibility for this facility.
SCS Responsibilities (marked with "X")
| Feasibility Study |
|
| Grantsmanship |
X |
| Power Sales Agreement |
|
| Environmental Permits |
X |
| Interconnection Application |
X |
| Detailed Design |
X |
| Microturbine Procurement |
X |
| Construction QA/QC |
X |
| Construction |
X |
| Plant Startup |
X |
| Ongoing Operation |
X |
return to page top _________________________________________________
El Estero WWTP Fuel Cell Project
Owner:
Alliance Power
Location:
Santa Barbara, California |
 |
The project employs two 250 kW FuelCell Energy, Inc. fuel cells. The fuel cells use digester gas as a fuel. The methane content of the digester gas is 62 percent. The project began operation in November 2004.
The project incorporates a waste heat hot water generator and an SCS designed/fabricated digester gas pressurization/treatment skid. The skid removes moisture, particulates, hydrogen sulfide, halogenated compounds and siloxanes. The hot water is used to heat the WWTP's anaerobic digesters, which frees up additional digester gas for power generation. The entire power plant, including digester gas supply and hot water interfaces, are under the control of an SCS designed/fabricated SCADA system.
The power plant operates in parallel with Southern California Edison (SCE) as a baseload unit. The power plant displaces power otherwise bought from SCE at retail rates. The project qualifies for net metering under CaPUC regulations.
The total power plant capacity is 500 kW. SCS executed the project on a design/construct basis. The project is the largest digester gas fueled fuel cell project in California. SCS currently has operation/maintenance responsibility for this facility.
SCS Responsibilities (marked with "X")
| Feasibility Study |
|
| Grantsmanship |
|
| Power Sales Agreement |
|
| Environmental Permits |
|
| Interconnection Application |
X |
| Detailed Design |
X |
| Fuel Cell Procurement |
|
| Construction QA/QC |
X |
| Construction |
X |
| Plant Startup |
X |
| Ongoing Operation |
X |
return to page top _________________________________________________
McCommas Bluff
Gas Plant
Owner:
E/S Solutions
Location:
Dallas, Texas |
 |
The project is the largest project in the United States that produces pipeline quality gas from natural gas using pressure swing absorption (PSA) technology. The inlet capacity is 9.0 mmscfd.
Principal components of the plant are as follows:
-
Raw landfill gas and product gas compression (to 400 psi);
-
Dehydration;
-
Activated carbon absorption;
-
Molecular sieve;
-
Thermal oxidizer;
-
CO2 storage; and
-
Other supporting equipment.
SCS has been responsible for operation/maintenance of this facility since June 2005.
SCS Responsibilities (marked with "X")
| Feasibility Study |
|
| Grantsmanship |
|
| Power Sales Agreement |
|
| Environmental Permits |
|
| Interconnection Application |
|
| Detailed Design |
|
| Equipment Procurement |
|
| Construction QA/QC |
|
| Construction |
|
| Plant Startup |
|
| Ongoing Operation |
X |
return to page top _________________________________________________
Mountaingate Gas Plant
Owner:
SCS Renewable Energy
Location:
Los Angeles, California |
|
The Mountaingate Gas Plant cleans and compresses 2.0 mmscfd (1,400 scfm) of landfill gas. The processed gas is delivered to the University of California at Los Angeles (UCLA) via a 5.5 mile pipeline where it is co-fired with natural gas at UCLA’s 40 MW on-campus cogeneration plant.
The gas plant consists of the following major components:
-
Two 450 hp, 100 psi landfill gas compressors;
-
Moisture removal through air-to-gas and chilled water-to-gas heat exchangers;
-
Hydrogen sulfide removal and non-methane hydrocarbon removal through chemical scrubbing (proprietary solvent) in a tray tower, followed by activated carbon polishing;
-
Solvent regeneration in a stripper tower and disposal of the off gas in a thermal oxidizer; and
-
Wastewater treatment consisting of hydrocarbon separation and pH adjustment.
The gas plant is located adjacent to the Mountaingate Country Club.
A closed landfill under the golf course supplies feedstock to the gas plant.
SCS is responsible for the operation/maintenance of the gas plant and the pipeline, environmental permitting and reporting, liaison with the Mountaingate Country Club, and coordination of day-to-day operation with the UCLA cogeneration plant.
SCS Responsibilities (marked with "X")
| Feasibility Study |
|
| Grantsmanship |
|
| Power Sales Agreement |
|
| Environmental Permits |
X |
| Interconnection Application |
|
| Detailed Design |
|
| Equipment Procurement |
|
| Construction QA/QC |
|
| Construction |
|
| Plant Startup |
|
| Ongoing Operation |
X |
|
SCADA System |
|
return to page top _________________________________________________
|