energy intensive industries

December 22, 2025

Geothermal energy is one option for energy intensive industries.

 

Today’s blog article overviews SCS Engineers’ expertise and work in underground fluid flow simulations, focusing on geothermal energy systems, carbon capture and storage, and related environmental and energy applications. It details the scientific and engineering challenges of geothermal energy extraction, the use of multiphase numerical simulations, the potential of geothermal energy in the clean energy transition, and the expanding roles of many specialized geologists.

Energy-intensive industries are indispensable to the U.S. economy, producing the materials, products, and infrastructure services essential to the U.S. Innovations in industry-specific technologies for subsectors are driven by demand and have the greatest potential to ensure the security and competitiveness of the U.S., increase operational efficiency, and strengthen the manufacturing workforce. These innovations come from those in the field working closely with engineers, scientists, technologists, and yes, geologists.

Background and Expertise

SCS professionals specialize in the flow of water and other fluids underground, with work including analysis of well logs, geophysical and geochemical analyses, and stratigraphic assessment. We emphasize numerical simulations of multiphase flows, which involve the simultaneous flow of multiple fluid phases, such as liquid water, steam, supercritical carbon dioxide (CO2), and gases. Multiphase flow expertise applies to geothermal energy projects, where SCS conducts extensive numerical simulations to guide reservoir evaluation and management, as well as CO2 injection for carbon capture and storage (CCS) initiatives. CCS systems are critical for ensuring safe, economically viable underground CO2 storage, with an emphasis on preventing leaks, human-caused earthquakes, and protecting drinking water supplies.

Geothermal Energy and Multiphase Simulation

Geothermal energy is used for space heating and cooling in buildings by circulating heated or cooled water through pipes. This application is significant because building or retrofitting the existing building portfolio with a geothermal heat pump system is feasible for many, including grocery stores and data centers.

These simulators can be adapted to simulate CO2 injection in geologic formations, which also involve multiphase flow and chemical reactions. In all cases, the essential objective is to understand and quantify key aspects of the modeled system to assist decision-makers in avoiding negative outcomes such as electricity production loss, contamination of water supplies, or other problematic outcomes.

Applications for Geothermal Energy

  • Direct Use for Heating and Cooling: Geothermal energy is used for space heating and cooling in buildings by circulating heated or cooled water through pipes. This application is significant because building or retrofitting the existing building portfolio with a geothermal heat pump system is feasible for many, including grocery stores and data centers.

Furthermore, temperature control in buildings is the single largest energy use sector in the USA, accounting for 32% of energy in commercial buildings [1] and 42% of household energy [2].

  • District Heating: Larger-scale applications use geothermal water to heat entire cities or complexes. New developments are being built with this in mind. In Reykjavik, Iceland, geothermal water heats buildings and roads, even in extremely cold conditions.
  • Electricity Generation: When geothermal reservoirs produce steam, it can go through turbines to generate electricity. Reservoir management must carefully balance fluid extraction and reinjection to maintain pressure and heat, ensuring sustainable energy production over time.
  • Mineral Extraction: Some geothermal waters contain economically valuable minerals like silica or lithium, and extracting these adds economic benefits to geothermal projects.

Advantages and Challenges of Geothermal Energy

Geothermal energy is a component of the clean energy transition in the U.S. because it provides base-load energy that is always available, unlike intermittent sources such as solar or wind. It has significant potential for expansion, especially with enhanced geothermal systems (EGS) that improve permeability at greater depths to access higher temperatures, and with supercritical water systems that offer a large energy potential but pose challenging materials and chemical challenges.

Geothermal electricity cannot be produced economically everywhere; for example, much of the continental interior of the U.S. lacks enough heat at any shallow depths. However, direct use applications like heating and cooling have much broader geographic potential because the required water temperature is much lower.

Enhanced Geothermal Systems and Innovations

  • Enhanced geothermal systems focus on increasing permeability in deep, hot rock formations to improve fluid flow and energy extraction efficiency. For example, in Washington and Oregon, lots of heat may be available in volcanic areas, but water flow is difficult. By creating new permeable pathways, this heat may be accessed.
  • Recent cutting-edge research explores using fluids other than water, such as CO2, as working fluids in geothermal systems. CO2 has lower viscosity, flows better underground, and can serve dual roles in energy storage and carbon sequestration. For example, CO2 can be captured at an emission source and injected into a geothermal reservoir using other energy sources such as wind and solar when these sources are abundant and excess power is available. Then, during periods of high demand, CO2 can be released through a turbine to generate electricity, then recaptured and temporarily stored before being reinjected later.
  • Advances in materials and chemistry are allowing for the potential development of geothermal energy in supercritical water systems, where temperature and pressure are so high that distinctions between gas and liquid no longer exist. These systems have enormous energy potential but present great challenges.

Opportunities and Market Potential

There is significant potential to expand geothermal energy use, particularly for direct applications in building temperature control, data centers, greenhouses, and district heating systems across the U.S. This can reduce carbon footprints, lower energy bills, and shift energy consumption away from fossil fuels. Internationally, regions such as Latin America (Peru, Ecuador, Colombia) and East Africa have significant untapped geothermal potential, offering opportunities for expansion and market growth.

We hope you enjoy this summary and insights into geothermal energy. We emphasize the role of multiphase simulations, the diverse applications of geothermal heat, ongoing innovations, and the broad opportunities for geothermal energy deployment nationally and internationally. At SCS Engineers, this science creates many opportunities for rewarding work and careers that improve our environment.

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Related Geothermal Energy Resources and Topics:

 

 

Posted by Diane Samuels at 6:00 am
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