Managing oil and gas waste is challenging, even when practicing due diligence. The job requires impeccable skill and attention and sometimes outside support, which Colorado operators recently learned when they found high oil content in leachate coming out of their sump. They turned to SCS, knowing through their longstanding relationship with the engineers and that their liquids management team could deal with oil-laden wastewater.
Ensuring sustainable outcomes begins with collecting and analyzing comprehensive data that become the building blocks for a feasibility study. The study helps with immediate challenges and builds a more holistic approach to tackle increasingly expensive operation challenges at landfills.
“First, we talk about the site’s leachate history, including quality and quantity. What is the source of the waste generating the leachate, and where is it deposited? How are liquids used in current operations? The current practice used the liquids on the landfill surface for dust control, leaving an unsightly oily sheen.
Once we talk about how the site currently manages these liquids, we discuss options for future handling for improvement,” says Neil Nowak, SCS Engineers project director. “You’ve got to have a holistic understanding of day-to-day operations with the data to solve the problem cost-effectively.”
Neil’s preliminary research led to one recommendation to meet all the criteria – separate oil and water from leachate as the liquid exits the pump. The separation process can reduce the oil-laden leachate volume by 70 percent.
The technology works by separating the leachate into oil and water portions using an oil/water separator, such as a gun barrel tank, which is low cost and effective. After piping the water to an evaporation pond, the collected oil is sent offsite for future handling, usually disposal.
“This method gives the operator a better option for dealing with the leachate over the current practice of spraying it on the landfill surface for dust control,” Nowak says.
Spraying usually provides an alternative for liquids while reducing disposal time and cost. However, he explains, oil-laden leachate is a different beast than typical MSW liquids and calls for a more creative solution to remain within regulatory compliance.
Oil and water separation eliminates the aesthetics issues at the site with its previous practice. The greater value is that this method gives operators full control of oil’s movement, which can otherwise be very hard to accomplish.
“Oily leachate can adhere to the wheels of equipment that move dirt over the landfill surface; consequently, it ends up in places operators do not want it to go. Oil and water separation technology is a reliable way to keep it out of surface drainage areas and ensure it does not infiltrate into groundwater outside of the lined space,” Nowak explains.
Operators avoid short- and long-term consequences springing from compliance issues, but beyond today, the technology that SCS sizes operates for 20-plus years and helps prepare them for the long haul.
This option enables waste pros who take on growing demand from the oil and gas industry to protect the environment and public health, even as volumes increase. Oily liquids are particularly challenging for wastewater plants. Separation technology provides greater assurance that the landfill will still have a home for their leachate as wastewater treatment plants raise the bar on what they will allow.
The remaining question…
What is the most cost-effective and safe way to eliminate the filtered oil?
The solution for the immediate need is straightforward and simple. Depending on geology, local regulatory policy, and cost factors, solidification or injection are the most common, safe practices now, but reuse options are under development. Reuse and prevention are part of a longer-term landfill strategy, so Neil draws on his colleagues’ expertise.
Nowak’s expertise comes from years of experience supporting the oil and gas industry. Backing him is national liquid management expert Nathan Hamm, who lends technical expertise and insight on best practices for reducing leachate.
Commonly the best bang for your leachate management dollar is to reduce the volume of leachate or wastewater to treat in the first place. Operators can begin by diverting stormwater away from active portions of the landfill, then installing a better cover system. Depending on the landfill’s need and location, reducing the size of new cells and timing those new cells to come online during low precipitation seasons is practical. Leachate minimization practices such as these directly reduce the treatment system capital and ongoing operational costs.
The Colorado operator now has oil and gas waste management options and has a comprehensive, site-specific review of leachate management with a clear understanding of where there is room for improvement.
As far as their immediate priorities, says Nowak, “We have left them with enough thought-out information to make informed decisions, and for now, they are leaning toward the oil and water separation technology. Though they can keep operating without it, they are looking to get ahead of possible compliance issues by making changes voluntarily, which are usually less costly in the end and demonstrates social responsibility to the Colorado Department of Public Health and Environment and the EPA.
Lately, landfill operators are putting stock in onsite landfill leachate treatment systems as a strategy to stay on top of increasing requirements in their already demanding regulatory world. Leachate treatment systems help meet tightening restrictions on liquids that landfills send to municipal wastewater treatment plants or discharge directly. And onsite leachate treatment gives operators a leg up should they one day have to deal with any emerging contaminants found on an expanding list.
With their eyes on compliance, landfill owners and operators are looking to leachate treatment systems that can ease the impact of soaring leachate disposal costs. Of course, the more contamination, the harder the hit since higher contaminants can mean higher municipal treatment plant surcharges or the landfill having to haul its leachate longer distances to a treatment plant that will accept it. Both examples usually result in higher treatment, disposal, and hauling costs.
A spike in its ammonia concentrations was enough impetus for one Oregon landfill operator to turn to SCS Engineers a few months ago. At its highest levels, the ammonia climbed to 50-fold what many small wastewater treatment plants, like the one in the Northwest, will take over the long-term.
Project Director Shane Latimer and Technical Lead Sam Cooke got on the stick to figure out how their client could keep hauling and disposing of leachate at the local wastewater treatment plant it has routinely relied on for years.
Coming up with a plan is a complex, multi-step process that requires looking through many lenses. To design a cost-effective, efficient treatment facility, Latimer and Cooke use an in-house multidisciplinary team of co-workers from Project Management, Chemical Engineering, Civil Engineering, and Geotechnical Engineering. The team performs in-depth analyses to identify the most economical and feasible technology. A design that in this case not only addresses ammonia but prepares the operator for emerging contaminants, such as the possible need for per and polyfluoroalkyl substances (PFAS) reduction, which Cooke describes as a train that has not yet arrived in Oregon but has left the station and is heading down the track.
Starting with the most immediate concern, Cooke says, “Our client had seen ammonia concentrations between 500 and 1,500 mg per liter, which is high. Acceptable ammonia levels can vary depending on the type of facility and how much leachate they expect to get compared to their total flow. But small treatment plants like the one our client depends on will set ammonia limits of about 25 or 30 mg per liter,” he says.
SCS begins with a leachate pretreatment options analysis to dive into details beyond ammonia levels – spikes in ammonia call for close attention. Still, there’s more to consider in masterminding a robust and fitting plan to manage the complex process.
“These are biological treatment systems, and there is no one-size-fits-all answer. You need to know how these systems will react to whatever is in your leachate, so you have to account for more than ammonia, or whatever your constituents of concern are,” Latimer says.
SCS’s leachate contaminant analyses use the landfill’s historical data along with what they learn from tests that SCS orders to understand alkalinity, pH, and carbon, among other leachate chemistry puzzle pieces.
“We look at concentrations of raw leachate, flow rate, pretreatment requirements, and other factors. We want to get a comprehensive picture of the problem and ultimately make the best treatment decision to get compound concentrations down to acceptable discharge levels,” Latimer explains.
What customized solution did the team design for the client in Oregon? The system of choice is a membrane bioreactor (MBR), which combines membrane separation technology with traditional activated sludge technology with optional reverse osmosis treatment. The design is a compact, efficient, biological wastewater treatment plant.
“An MBR is an elegant solution. We found it to be a good choice for this application for several reasons. It takes up relatively little space and fits well within the available plant footprint. It produces a relatively low-volume waste sludge stream. And it can cost-effectively treat multiple constituents of concern, so should new leachate chemistry issues arise, an MBR can address many of them,” Cooke says.
Being able to handle multiple concerns if and when they arise is key here. Cooke and Latimer wanted not only to get the immediate problem in check but see that the client has a dynamic and robust system to tackle whatever new challenges may be down the road.
When SCS goes into design mode, they plan ahead by engineering modular systems to add additional treatment methods if and when they’re necessary.
“For instance, MBR treats the leachate to reduce ammonia, other nutrients, organics, and suspended solids. By leveraging this treatment method first, you eliminate a lot of the bulkier constituents. But we left room for a modular addition such as reverse osmosis for “polishing,” treating MBR discharge for other minor constituents including PFAS,” Cooke says.
The client who came to SCS for a relatively inexpensive remedy for an ammonia problem now has a feasible, economical asset for leachate management.
“These investments are good security for landfill operators,” says Latimer. “If a municipal wastewater treatment plant is struggling to meet its standards, eliminating one contributing source of wastewater, like a landfill, could potentially solve several issues, such as ammonia, biochemical oxygen demand, and total suspended solids.”
But these treatment systems provide added security for more than the landfill.
“When disposal sites invest in sound leachate treatment systems, it’s also good for municipal wastewater treatment plants. It assures them that landfill operators will help them with the overall regulatory burden. We are helping them both to prepare for present and future challenges,” says Latimer.
SCS Engineers met a tight, non-negotiable regulatory deadline to get the new plant on-line while meeting non-toxic effluent standards.
Everyone enjoys before and after pictures; just look at the results New Hanover County’s program is producing. This and other County programs are helping this North Carolina county reduce reliance on landfill disposal while creating a comprehensive and sustainable solid waste management system that is protective of the environment.
In 2016 a new wastewater treatment plant was commissioned at the New Hanover County Landfill. The new facility processes approximately 65,000 gallons per day (GPD) of leachate using state-of-the-art ultrafiltration (UF) and reverse osmosis (RO) technologies to meet or exceed federal and state treatment standards.
The raw leachate is pre-treated in an existing aerobic lagoon followed by a sequencing batch reactor (SBR) to reduce organic constituents. The pretreated effluent then flows into the membrane system. Using state-of-the-art membrane filtration technology, including ultrafiltration (UF) pictured at lower left, and a reverse osmosis (RO) system, pictured lower right, to produce crystal clear, effluent discharged to an upper tributary of the Cape Fear River.
The new facility can process 75,000 GPD and the Wastewater treated through the new system meets state Drinking Water standards for quality.
Tough surface water discharge standards and predictable performance in cold weather drove the design to use UF/RO systems. The results are impressive; metals including arsenic are BDL, ammonia <0.2 ppm, and TSS < 2 ppm. The system produces approximately 13,000 GPD of RO concentrate that is pumped to the working face and safely disposed of in the landfill. The County has certified operators that have played a big role in getting the plant shaken down and running smoothly.
“New Hanover County is an industry leader in adopting proven technologies to better manage solid waste, and protect the environment. This kind of planning and approach can benefit many other public works departments,” stated Bruce Clark, PE, BCES, LEED AP®, and SCS Engineers National Expert on Waste Conversion.
As Joe Suleyman, the County’s Environmental Management Director put it, “Let’s face it – people move to New Hanover County because they love to be in, on, or near the water. Our technical staff is composed of very talented folks who have environmental science and biology backgrounds. They believe in what they’re doing to help protect our delicate coastal environment, and this state-of-the-art system is a huge stride towards meeting our own expectations and those of the citizens we serve.”
See more case studies, services, and professionals on the SCS Engineers – Liquids Management Website