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SCS Energy Design and Construction Projects |
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• Services Over the last seven years, SCS Energy has completed more than 27 design or design/construct power projects totaling 45 MW. The projects employ microturbines, fuel cells, combustion turbines, and reciprocating engines. Twenty-two of these projects were design/construct projects with a total capacity of 29 MW. The primary focus of SCS Energy's work has been two renewable fuels -- landfill gas and digester gas. SCS Energy has provided design and design/construction services on two large high-Btu projects and on several smaller medium-Btu cleanup projects. A partial list of SCS Energy design and design/construct projects are listed below.
_______________________________________________________________________________________ The project employs six 70 kW Ingersoll-Rand microturbines which are fired on landfill gas with a methane content as low as 35 percent. The project began operation in September 2002. The project generates power to serve the principal on-site power needs of the landfill. The landfill’s on-site power requirements include those associated with a leachate treatment plant and a landfill gas flare station. The project is interconnected to Southern California Edison Company (SCE) for the purposes of securing standby and supplemental power. The project operates in parallel with SCE as a baseload unit. The project incorporates:
SCS executed this project on a turnkey basis. The total power plant capacity is 420 kW. SCS Responsibilities (marked with "X")
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The project employs ten 30 kW Capstone microturbines which are fired on landfill gas with a methane content as low as 35 percent. The project began operation in August 2002. The project generates power to serve the on-site power needs of the landfill. The landfill’s on-site power requirements include those associated with the main landfill gas flare and office buildings. The microturbines were given to the Districts by the South Coast Air Quality Management District (SCAQMD). SCS was responsible for installation of the microturbines and the design and construction of all supporting civil, mechanical, and electrical project elements. The project is interconnected to Southern California Edison Company (SCE) for the purpose of securing supplemental and standby power. It operates in parallel with SCE and it is a baseload, load-following unit. The project incorporates the following components:
SCS executed this project on a design/construct basis. The total capacity is 300 kW. SCS is currently responsible for operation and maintenance of this facility. SCS Responsibilities (marked with "X")
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___________________________________________________________________________ The project employs four 70 kW Ingersoll-Rand microturbines which are fired on landfill gas with a methane content as low as 35 percent. The project began commercial operation in March 2008. One microturbine is located in the closed Jamacha Landfill along with the project's compression and gas cleanup equipment. The other three microturbines are located at the nearby Otay Water Reclamation Plant. The project incorporates the following components:
SCS undertook this project on a turnkey basis. The total capacity of the project is 280 kW. SCS has ongoing operation and maintenance responsibility for this facility. SCS Responsibilities (marked with "X")
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The project employs one 70 kW Ingersoll-Rand microturbine which is fired on landfill gas with a methane content of 45 percent. The project began commercial operation in August 2004. The project generates power to satisfy the landfill’s on-site power requirements. Three electric service locations at the landfill were consolidated into a single service location to allow the landfill gas flare station, offices and leachate pumps to be served by the microturbine. The project is interconnected to Southern California Edison (SCE) for the purpose of securing standby power and for exporting power for sale to SCE. The project incorporates:
SCS was responsible for detailed design, procurement, construction and start-up. Total plant capacity is 70 kW. SCS Responsibilities (marked with "X")
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The project employs ten Capstone 30 kW microturbines and one 250 kW Ingersoll-Rand microturbine, all fired on landfill gas with a methane content as low as 38 percent. The project commenced operation in April 2005. A project incorporating the ten Capstone microturbines originally commenced operation at this location in July 2001. After less than a year of operation, the project was shut down due to operational problems with the landfill gas conditioning equipment and the microturbines themselves. SCS’s responsibilities on this new project included:
The project exports 85 percent of the power it produces to the municipally-owned power distribution system. The project contributes to the City’s commitment to increase green power production. The total capacity of this plant is 550 kW. SCS executed the project on a turnkey basis. SCS currently has operation and maintenance responsibility for this facility. SCS Responsibilities (marked with "X")
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___________________________________________________________________________ A 360 kW digester gas fired microturbine project was installed at the Allentown wastewater treatment plant in December 2000. The project incorporated twelve 30 kW Capstone microturbines equipped with hot water recovery equipment. The hot water was used to heat the plant's anaerobic digesters. Problems with the microturbine plant's fuel pretreatment, fuel compression and hot water recovery equipment led to a suspension of plant operation in 2001. SCS was engaged to completely upgrade and refurbish the plant including:
SCS undertook this project on a turnkey basis. Its total capacity after refurbishment was 390 kW. The refurbished plant commenced operation in November 2003. SCS currently has operation and maintenance responsibility for this facility. SCS Responsibilities (marked with "X")
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The project employs two 250 kW FuelCell Energy, Inc. fuel cells. The fuel cells use digester gas as a fuel. The methane content of the digester gas is 62 percent. The project began operation in November 2004. The project incorporates a waste heat hot water generator and an SCS-designed/ fabricated digester gas pressurization/treatment skid. The skid removes moisture, particulates, hydrogen sulfide, halogenated compounds and siloxanes. The hot water is used to heat the WWTP's anaerobic digesters, which frees up additional digester gas for power generation. The entire power plant, including digester gas supply and hot water interfaces, are under the control of an SCS-designed/fabricated SCADA system. The power plant operates in parallel with Southern California Edison (SCE) as a baseload unit. The power plant displaces power otherwise bought from SCE at retail rates. The project qualifies for net metering under CaPUC regulations. The total power plant capacity is 500 kW. SCS executed the project on a design/construct basis. The project is the largest digester gas fueled fuel cell in California. SCS currently has operation/maintenance responsibility for this facility. SCS Responsibilities (marked with "X")
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The project employs a single 250 kW FuelCell Energy, Inc. fuel cell. The fuel cell uses digester gas as a fuel. The methane content of the digester gas is 62 percent. The project began operation in September 2004. The project incorporates waste heat recovery hot water generator, and an SCS designed/fabricated digester gas pressurization/ treatment skid. The skid removes moisture, particulates, hydrogen sulfide, halogenated compounds, and siloxanes. The hot water is used to heat the WWTP's anaerobic digesters, which frees up additional digester gas for power generation. The entire power plant, including digester gas supply and hot water interfaces, are under the control of an SCS designed/fabricated SCADA system. The power plant operates in parallel with Southern California Edison (SCE) as a baseload unit. The power plant displaces power otherwise bought from SCE at retail rates. The project qualifies for net metering under California regulations SCS executed the project on a turnkey basis. The total power plant capacity is 250 kW. The project was the first digester gas fueled fuel cell in California. SCS Responsibilities (marked with "X")
return to top ___________________________________________________________________________ The Sierra Nevada cogeneration facility employs four 250 kW FuelCell Energy, Inc. fuel cells. The fuel cells use natural gas as a fuel. Waste heat is used to produce steam to partially satisfy the process requirements of the brewery. The facility began operation in May 2005. SCS's responsibilities on this project include:
SCS undertook this project on a design-only basis. The total capacity of the project is 1.0 MW. At the time of its completion, it was the largest natural gas fired commercial fuel cell power plant in the United States. SCS Responsibilities (marked with "X")
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The Pennsauken LFGTE facility employs three Caterpillar 3516 engine/generators. The plant has a capacity of 2.8 MW. The project began operation in November 2004. The facility generates power for "over-the-fence" sale to a manufacturer of aluminum products. The power purchaser remains interconnected to the local electric utility for the purpose of obtaining standby and supplemental power, and for export of excess power to the regional power grid. SCS’s responsibilities on this project include:
SCS performed this work on a turnkey basis. SCS had operation/maintenance responsibility for this facility for its first fifteen months of operation. SCS Responsibilities (marked with "X")
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The ALZA LFGTE project consists of: three 1.0 MW landfill gas fired reciprocating engine/generators; a 1.5-mile landfill gas transmission pipeline; and a landfill gas pressurization/conditioning skid. The engine/generators were installed at three separate buildings and deferred the purchase of retail power from the local utility. Waste heat from the engine/generators is used to supply hot water to the buildings. The project began commercial operation in March 2006. The engine/generators will be interconnected to Pacific Gas and Electric Company (PG&E) for the purpose of securing standby and supplementary power. SCS’s scope of service on this project includes:
SCS undertook the power plan component on a design-only basis and the pipeline on a turnkey basis. The total capacity of the project is 2.9 MW. SCS Responsibilities (marked with "X")
return to top ___________________________________________________________________________ The Lancaster LFGTE facility employs two Caterpillar 3520 engine/generators. The plant has a capacity of 3.2 MW. The project began operation in December 2005. The facility generates power for sale to the local utility. Steam is recovered from the engine exhaust and is piped offsite to a dairy. SCS’s responsibilities on this project include:
SCS performed this work on a turnkey basis. SCS Responsibilities (marked with "X")
return to top ___________________________________________________________________________ The Seminole Road Landfill LFGTE facility employs two Caterpillar 3520 engine/generators. The plant has a capacity of 3.2 MW. The project began operation in October 2006. SCS’s responsibilities on this project included:
SCS performed this work on a turnkey basis and is responsible for ongoing operation/ maintenance of the facility under a multi-year contract. SCS Responsibilities (marked with "X")
return to top ___________________________________________________________________________ The project employs four Cooper Superior reciprocating engines with a total installed capacity of 7.0 MW. The plant is landfill gas fired and has the capability of co-firing with natural gas during periods of low landfill gas methane content. The project sells power to the Los Angeles Department of Water and Power (LADWP). In addition to full responsibility for plant operation/maintenance, SCS implemented a $2.4 million plant betterment project to reduce NOx emissions and to increase plant capacity factor. Key elements of the betterment program included replacement of the individual engine control systems, installation of a plantwide SCADA system, and installation of continuous emissions monitoring systems on each engine. The SCADA system employs SCS's proprietary iSCADA technology. SCS has been responsible for operation and maintenance of this facility since February 2005. SCS Responsibilities (marked with "X")
return to top ___________________________________________________________________________ The Dry Creek Landfill LFGTE project employs two Caterpillar 3520 engine/generators. The plant has a capacity of 3.2 MW. The plant began operation in September 2007. SCS’s responsibilities on this project include:
SCS performed this work on a turnkey basis and is responsible for operation and maintenance of the facility under a multi-year contract. SCS Responsibilities (marked with "X")
return to top ___________________________________________________________________________ The Coffin Butte Landfill LFGTE facility originally employed three Caterpillar 3516 engine/ generators, and had a capacity of 2.4 MW. The facility was being expanded through the addition of two Caterpillar 3520 engine/generators. The expanded now has a capacity of 5.6 MW. SCS’s responsibilities on this project included:
The expanded plant began operation in October 2007. SCS Responsibilities (marked with "X")
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The University of New Hampshire LFGTE project employs two Caterpillar 3520 engine/ generators. The plant has a capacity of 3.2 MW. The project will begin operation in February 2009. SCS’s responsibilities on this project included:
The project will supply power to a landfill gas to pipeline quality gas plant being built at the same location. It will make the pipeline quality gas plant energy self-sufficient. SCS performed this work on a turnkey basis and will be responsible for ongoing operation adn maintenance of the facility under a multi-year contract. SCS Responsibilities (marked with "X")
return to top ___________________________________________________________________________ Monmouth County engaged SCS to design and construct a 1.0 MW project at Monmouth County's reclamation center, adjacent to their landfill, in Tinton Falls, New Jersey. The landfill gas fired reciprocating engine supplies electric power to satisfy on-site power requirements. Excess power during off-peak hours is sent to the grid. The project incorporates:
The project began operation in November 2007. SCS has a two-year operation and maintenance contract for this facility. SCS Responsibilities (marked with "X")
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The projects incorporate one Jenbacher 316 engine/generator at the Gude Landfill, and one Caterpillar 3520 engine/generator and one Jenbacher 316 engine/generator at the Oaks Landfill. The total capacity of the facilities is 3.2 MW. SCS is undertaking this assignment on a design/construct basis. SCS will operate and maintain the facilities under a five-year agreement. SCS’s responsibilities on this project included:
Commercial operation is expected by March 2009. SCS Responsibilities (marked with "X")
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___________________________________________________________________________ SCS is undertaking this project on a design/construct basis. It will employ a single Caterpillar 3520. SCS's responsibilities on this project included:
Commercial operation is expected by March 2009. SCS Responsibilities (marked with "X")
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Shanxi Jincheng Anthracite Coal Mining Company (JMG) has constructed a 120 MW coal mine methane (CMM) fired power plant. CMM contains about 40 percent methane. The power plant will incorporate the following principal components:
The project cost is about US $200 million. Revenue produced by the project will consist of avoided power purchases, sale of excess power to the local utility company, and the sale of certified emission reductions (CERs) under the Clean Development Mechanism. JMG engaged SCS Energy to provide technical assistance in development of the project. SCS’s responsibilities included: design review; assistance in procurement; assistance in monitoring contractors and equipment suppliers; and assistance in plant performance testing. The project commenced operation in June 2008. SCS Responsibilities (marked with "X")
return to top ___________________________________________________________________________ The is a demonstration project, sized at 100 scfm, which will produce vehicle fuel from landfill gas. SCS is responsible for design, fabrication, installation and one year of operation/maintenance for the facility. The product will meet the California Air Resources Board (CARB) requirements for compressed natural gas (CNG) and will be used to fuel buses owned by Sonoma County Transit. The principal steps employed in the facility include:
The project began operation in December 2008. SCS Responsibilities (marked with "X")
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SCS has been engaged by the University of New Hampshire (UNH) to design, construct and operate a 7,500 scfm (10.8 mmscfd) landfill gas processing facility. The facility will convert raw landfill gas into a clean, Btu-enhanced product suitable for firing in UNH’s existing combined cycle cogeneration facility, and for other on-campus uses. The product gas will have a minimum energy content of 810 Btu/ft3 and will be free of hydrogen sulfide, siloxane and other problematic compounds found in landfill gas. The project will begin operation in February 2009. Principal components of the landfill gas processing facility will include:
SCS also investigated the technical and economic feasibility of liquefaction of a portion of the product gas to produce up to 10,000 gallons per day of liquefied methane gas (LMG), and investigated the feasibility of adding a nitrogen removal step to the plant. SCS Responsibilities (marked with "X")
return to top ___________________________________________________________________________ McCommas Bluff is one of the largest projects in the United States that produces pipeline quality gas from landfill gas. The inlet capacity of the plant is 6,500 scfm (9.4 mmscfd). The plant produces gas having a minimum energy content of 970 Btu/ft3. Principal components of the plant are as follows:
SCS has been responsible for operation and maintenance of this facility since June 2005. SCS is currently implementing a plant upgrade program on a design/construct basis. Principal components of this program include:
SCS is also designing a 4,200 scfm (6.0 mmscfd) plant expansion. The McCommas Bluff Landfill is owned and operated by the City of Dallas. It is one of the largest landfills in the United States, and accepts about 7,000 tons/day of waste. Landfill gas is collected by over 300 vertical extraction wells. SCS Responsibilities (marked with "X")
return to top ___________________________________________________________________________ Metrogras, S.A., the largest natural gas distribution utility in Chile, is engaged in an effort to substitute biogas for natural gas. Natural gas is imported from Argentina by pipeline, and is in short supply. SCS was engaged to design and procure the major equipment for a facility which will compress and clean up municipal wastewater treatment plant digester gas, prior to delivery down a 10-mile pipeline for use in a town gas manufacturing plant. The town gas manufacturing plant was using natural gas as a feedstock. SCS's responsibilities also include construction QA/QC and plant startup. The capacity of the facility is 3.6 mmscfd, and it is designed to remove hydrogen sulfide, siloxanes and other volatile organic compounds. The facility began operation in August 2008. SCS Responsibilities (marked with "X")
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